Weaving Management System

Overview

Woven fabric production is a chain of dependent steps: warping, sizing, drawing-in and weaving. One delay on a beam stops a loom. Our Weaving Management System links all of it so loom utilisation and quality are measurable.

The problems we solve

• Beam preparation and loom allocation are planned on whiteboards.
• Warp and weft consumption doesn't reconcile with fabric produced.
• Loom downtime reasons go unrecorded.
• Fabric grading is manual, hurting traceability to the loom.

Key features

• Warping & sizing. Warping plans, sizing recipes and beam records with meters and ends.
• Beam & loom scheduling. Allocate beams to looms based on design and delivery date.
• Warp & weft consumption. Yarn consumption by design against fabric meters produced.
• Design & construction master. Reed, pick, ends and weave details stored per fabric variant.
• Loom-wise production. Shift-wise meters, picks and efficiency per loom.
• Downtime tracking. Stoppage reasons such as warp break, weft break or no-beam.
• Fabric inspection & grading. Four-point or grade-wise inspection with defect logs.
• Sizing & weaving job work. Handle outsourced stages with material and rate control.

How the workflow runs

A typical cycle in this solution moves through the stages below, with each hand-off recorded in ERPNext so nothing depends on memory or messages.

ERPNext modules involved

Manufacturing · Stock · Assets · Quality · Buying · Accounts

What you can expect

• Higher loom utilisation through planned beam flow
• Warp-weft balance visible per design
• Grade-wise stock with loom traceability
• Downtime causes ranked by impact

Frequently asked questions